Long Rail System

Long Rail System

Introducing Our Highly Versatile Roof Mounting System Engineered To Seamlessly Function On Any Metal Roof Type Or Pitch. Our Long Rail Mounting System Is Designed For Greater Spans Between Supports, Thereby Minimiz-ing Roof Penetrations, Minimizing Components Required, Reducing Installation Time, And Optimizing Overall Costs.

Highlights:

  • Engineered For Maximum Weight To Strength Ratio
  • Lightweight, Easy To Handle & Install
  • Optimal Span-to-cost Ratio- Minimize Penetration
  • Suitable For All Roof Types And Applications
  • Compatible With All Pv Module

General Guidelines:

  • Suitable For Sheet Thickness 0.45mm (Steel) > 0.55mm (Aluminium)
  • Avoid Stepping/climb-assisting On Rail Spans
  • Min Mounting Distance From End/rail-joint: 50mm
  • Thermal Separation After 18 M Recommended.

Mono Rail Dimensions:

Height: 30, 70 & 100 mm
Length: Customizable

Raw Material Used:

Aluminium 6063-T6
SS 304

Available in Anodized/Non-Anodized finishes

FREQUENTLY ASKED QUESTIONS

Long Rail Solar Mounting Structure

What is a Long Rail Solar Mounting System?

A Long Rail Solar Mounting System is a structured rail solution used to mount PV solar panels on metal roofs, engineered for longer spans between supports to reduce roof penetrations and installation time.

On which roof types can the Long Rail System be installed?

The Long Rail System is suitable for any metal roof type and pitch, including trapezoidal and corrugated profiles, making it ideal for industrial and commercial rooftop solar installations.

How does the Long Rail System benefit solar installations?

This system offers fewer roof penetrations, reduced components, faster installation, lower cost, and higher structural strength, optimizing both installation efficiency and long-term reliability.

Is the Long Rail System compatible with all solar panels?

Yes, the Long Rail System is compatible with all standard PV modules, allowing flexibility for various solar panel sizes and types.

What materials are used in manufacturing the Long Rail System?

It is made from high-grade Aluminium 6063-T6 and SS 304 components, available in anodized or non-anodized finishes to ensure durability and corrosion resistance.

How does the Long Rail System support weight and strength?

Designed for a maximum weight-to-strength ratio, long rails allow greater spans between supports, minimizing structural load on roofs while maintaining stability.

What are the general installation guidelines for a Long Rail System?

Recommended practices include ensuring appropriate roof sheet thickness (e.g., ≥0.45 mm for steel and ≥0.55 mm for aluminium), maintaining minimum distances from rail ends/joints, and including thermal separation for spans over 18 m.

Can the Long Rail lengths be customized?

Yes, the rail lengths are customizable to match the specific layout and span needs of your rooftop solar project.

Does the Long Rail System reduce maintenance needs?

Due to its lightweight, robust, and optimized design, the long rail system requires minimal maintenance once correctly installed.

Is the Long Rail System suitable for large commercial solar projects?

Absolutely — its cost-efficient design and installation simplicity make it suitable for large-scale industrial and commercial solar installations.